Viewing entries tagged
value chain

Comment

FAQs about the proposed Jonai Meatsmith Collective micro-abattoir

Below is what we have submitted in response to objections to our proposed micro-abattoir at Jonai Farms:

9 March 2023

Re: PLN22/0346 – Development Application for a micro-abattoir at Jonai Farms & Meatsmiths (Dja Dja Wurrung Country, 129 Morgantis Rd Eganstown VIC 3461)

To Hepburn Shire & those who have raised objections:

Farmers globally have seen the closure of local abattoirs over several decades, bringing longer travel times for livestock and farmers, and difficulties finding a facility that meets farmers’ slaughter schedule, let alone values. Many of the large, industrial abattoirs have refused service for small-scale farmers entirely, leaving them with no option except to stop farming.

Here at Jonai Farms, we have experienced the acquisition of both abattoirs we use by multinational corporations in the past couple of years, and decreased access since. JBS, the largest meatpacker in the world, bought the abattoir where we slaughter pigs last year, and almost immediately reduced the days on which we can access slaughter. (This huge global corporation has been involved in a long list of scandals, including serious breaches of animal welfare and work safety. See the Four Corners story we contributed to – The Butchers from Brazil - to learn more about what we are facing.)

In response to diminishing access and increasing risk to our livelihood, we have been actively investigating models for local abattoirs since 2017, and concluded that building a micro-abattoir on our farm to service a small group of local farms is the best solution. Small-scale abattoirs on farms can provide far greater welfare outcomes for animals – shorter or no travel distances/times, less stress, and smaller holding facilities, and positive outcomes are greatest where there is more farmer control and participation in decision making. Unlike their industrial counterparts, small, local abattoirs are embedded in communities – the connection to neighbours and ecosystems are a built-in risk mitigation measure as they are answerable to their communities in a way massive facilities behind locked gates will never be. The viability of a local abattoir is also greatest when there is no lease payable to a landlord, given the very small margins of most abattoirs.

The objective of the Jonai Meatsmith Collective abattoir is to effectively and safely construct and operate a micro-abattoir on our agroecological farm for best practice animal welfare outcomes in a way that addresses climate change and biodiversity loss through avoided greenhouse gas emissions and a circular bioeconomy. The facility will have capacity for no more than 15 farms over the course of a year, who process between one and 14 animals per month. The maximum number of animals on a slaughter day is 30 pigs or 6 cattle. We detail a typical slaughter day below. Slaughter will take place no more than one day per week, as we are primarily a farm, not an abattoir, where slaughter is an ancillary and necessary part of farming livestock. We are fundamentally committed to protecting the environment and amenity of our neighbours, ourselves, and communities downstream – everything we do here has demonstrated that commitment for nearly 12 years.

We understand that for many people the idea of an abattoir – a slaughterhouse – evokes fear and even ‘disgust’ (as one objector wrote). We believe that this is a result of our disconnected food system, where people have grown so accustomed to buying plastic shrink-wrapped meat on polystyrene trays from one of the two supermarkets that control over 70% of retail food sales in Australia that they forget – or prefer not to think about – the fact that animals are raised and killed somewhere so that you can eat meat.

We are most disappointed by the objections advocating for animals to be transported longer distances to industrial zones for slaughter, rather than in the farming zone where they are raised.

Just because the industrial food system is currently the ‘norm’ in Australia doesn’t mean it should be, nor does it have to be. What is normal about raising genetically uniform sheds of pigs and poultry, or feedlots of cattle munching grain, which concentrate effluent and create enormous risks to environment, amenity, and public health?

Industrial intensive livestock systems are creating what evolutionary epidemiologist Rob Wallace calls 'food for flu’ – they are the source of most emergent novel viruses that pass from animals to humans. And those are the animals in the abattoirs we have had no choice but to use since we started farming in 2011 – abattoirs that we are losing access to as outlined above.

Essentially, that industrial system is what objectors are advocating for by objecting to small-scale local facilities. Objecting to small-scale localised food production, processing and distribution supports the current ‘norm’ of intensive industrial livestock production as the ‘standard’, condemning millions of animals to lives of misery and stressful transport on their last day, and undermining the efforts of small-scale livestock farmers embedded in local communities.

Before we address specific objections, let us walk you through what the abattoir here will really look, smell, and sound like. Note firstly that we are in the Farming Zone, in which abattoirs are a Section 2 use as ‘rural industry’; a ‘permitted use’ subject to being granted a permit. Boning rooms, dairy processing, and other forms of rural industry are allowed with no permit. Rural industry and animal sounds are both a normal part of farming, and as farming is an ‘as of right use’ of the Farming Zone, they are protected from lifestyle complaints unless they are deemed excessive by ‘reasonable persons’.

A Typical Day in the Jonai Meatsmith Collective Abattoir

At 7:30am on a Monday, we will walk 10 pigs along our internal farm road from their paddocks to the abattoir yards. One animal at a time is separated from the others using boards, and then slowly walked around a curved chute with solid walls (to prevent animals from seeing unusual light or strange animals, which can cause stress[1]) and a non-slip floor to the knock box (a small crush that holds animals firmly in place, which has a calming effect according to leading animal welfare scientist Temple Grandin).

Once secure, the slaughterperson stuns the pig with a captive bolt gun, which makes a sound that does not carry more than 50 metres (the nearest house is 200 metres away). The pig is rendered unconscious and is rolled to the side into the facility, where it is bled, causing it to die immediately. Dehairing and evisceration are conducted inside the facility before another pig enters the knock box. By 10:30am, all of our pigs are slaughtered and in the chiller.

During the processing of our animals, two farmers have arrived with their pigs, one driving a Mitsubishi Triton and pulling a 10 x 5 foot tandem trailer with eight pigs, and the other a Ford Courier pulling a 6 x 4 single-axle with four pigs. The farmers unload the animals with assistance from the on-site stock manager into separate holding pens with solid walls. They have access to water and are under shelter. Any vocalising is unlikely to be different from that of the normal sound of animals on a farm.

Animals are held for approximately two hours before slaughter so that they settle from the stress of transport. They are then slaughtered one by one in the same manner as our pigs before them.

Processing is finished by 3:30pm, after which we clean the facility. At most, the facility will use 1500L of water in a day. To put this in context, the average household uses 900L per day, and a household of five typically uses about 1500L – the same as the abattoir. The septic system, like thousands of them around here and across Australia, is well equipped to cope with the small volume of wastewater.

The next day, further processing will commence, and a mostly on-farm resident team will break carcasses down into a range of fresh cuts, smallgoods, and charcuterie, just as we have done for nine years. Farmers will collect their packaged meat as they have done for several years to sell through their own CSA memberships and farmers’ markets, supplying around 1000 local and Melbourne households with highest welfare meat from animals raised in healthy agro-ecosystems.

A waste-nothing approach will ensure that there is minimal surplus nutrient, as most by-product will be further processed for human consumption (e.g. blood and offal) or hides or leather. While most bones are delivered to CSA members to make stock at home, any surplus bones, as well as stomachs and their contents, and other surplus yield from processing will be composted in our in-vessel rotating composting drum – affectionately known as Audrey – just as they have been for the past two years. This creates a rich compost for the market gardens of Tumpinyeri Growers farming here with us adjacent to the abattoir, thereby promoting improved water retention, ground cover, carbon sequestration, and biodiversity while supporting young farmers’ access to land. In a time of escalating crises of climate change and biodiversity loss, we are offering a viable and beneficial solution for resilience – a genuine circular economy right here on the farm.

We have made soap from surplus fat for nine years in 15-30L batches, and can assure everyone that there is no offensive smell, such as there might be at a big industrial rendering plant.

The Collective’s energy requirements for electricity and hot water will be managed with renewables to minimise greenhouse gas emissions. Water will be collected from the roof of the facility and stored in a 100,000L tank. A new bore has been drilled to supply water to Tumpinyeri’s acre of commercial garden beds, which provides a backup to rainwater storage in the case of multiple years of drought (we have applied for a licence for up to 4ML per annum).

The Hepburn Shire Community Vision and Council Plan aim for ‘a resilient, sustainable and protected environment,’ ‘a healthy, supported, and empowered community,’ and ‘diverse economy and opportunities.’ The Collective will be a localized, ecologically-sound, and socially-just operation supporting up to 15 local farms, and employing at least five FTE workers across its direct and ancillary activities. It will bring value chain control into the hands of more farmers, providing a more resilient local agricultural sector. It also meets the Shire’s ambitions to be an ecologically-sound and socially-just agri-tourism destination, with flow-on benefits to the other farms with farm gate shops.

Jonai Farms Responses to Objections

Objection: The proposed site is next to waterways feeding Deep Creek Spring

Objection: The safety of our drinking water is at risk from contamination.

 

We firmly believe that all of us must be good stewards of land and water, and understand how water flows to and from the lands in our care.

Schedule 1 (ESO1) states that: “Hepburn Shire is situated in the Central Highlands at the source of a number of catchments linked to Port Phillip Bay or the Murray River. Protection of the quality of this water has significant local and regional implications, especially where these catchments provide domestic water supply.” Our farm, like all properties in this area, is in a Special Water Supply Catchment, which is why there is an Environmental Significance Overlay (ESO) applied to properties across the central highlands.

As a pastured pig and cattle farm, we already exclude animals from waterways, and have planted vegetated filter strips above dams and on sloped areas where water flows in high rainfall periods. We keep stocking levels in balance with the ecosystem so as not to produce excess nutrient, and have never applied synthetic fertiliser.

As the primary objective of the ESO1 is to protect the quality of local waterways, the relevance to the abattoir is to ensure separation and filtration between the facility and any solid or liquid waste and two seasonal waterways: one that runs directly behind a dam in our pig paddocks and one that commences on Morgantis Road.

We propose to site the abattoir approximately 175m from the seasonal waterway on Morgantis Road (well in excess of the 30m buffer required by Clause 14.02-1S see site plan below). We have started to develop a silvi-agriculture system in the paddocks below the abattoir site already, which will host hundreds of diverse trees and shrubs in rows 25 metres apart (between which Tumpinyeri Growers are setting up their market garden beds). We chose to develop this system as part of our ongoing commitment to revegetating the landscape for health and beauty, increasing the biodiversity richness to improve ecosystem function by welcoming a broader diversity of species from soil fungi to native grasses to small birds, frogs, and micro-bats. The increased vegetation will also serve as an extra layer of filtration between the abattoir and the waterway. There is also an existing shelterbelt of oaks, blackwoods and wattles we planted nearly 10 years ago along Morgantis Road.

The North Central Catchment Management Authority (NCCMA) has reviewed the application and has ‘no objections’.

While we have long demonstrated care for the water catchment area, we note that there are no controls on chemical application in the Special Water Supply Catchment, and it is unknown how much fertiliser, pesticide, herbicide and fungicide runoff enters the water supply. Guidance from the health department simply recommends that farmers ‘prevent stock access’ to waterways, ‘use and manage nutrients wisely’ and ‘optimise agricultural chemical use’ in catchment areas[2]. Our farming practices evidence much higher ambitions than this.

Objection: Effluent from the slaughter process will be pumped to surrounding paddocks.

Effluent from the slaughter process will not be pumped onto surrounding paddocks. The miniscule volume of wastewater (that may contain wash down water, small volumes of blood, stomach contents, manure, or environmentally-sensitive cleaning liquids) will be captured in sub-surface irrigation and a septic tank. According to the land capability assessment by a qualified earth scientist, which scopes the land capability for higher use than planned:

‘The land application areas have been determined for the 9th decile wet year and satisfies the requirements of Environment Protection Regulations 2021 in that the effluent disposal systems cannot have any detrimental impact on the beneficial use of surface waters or groundwater.’

Our Environmental Management Plan (EMP) submitted to Council states:

Lairage [a.k.a. holding yards] has been designed according to Temple Grandin’s world-renowned high animal welfare designs. Effluent is washed into a holding tank, to be collected and spread on paddocks, as per Livestock Disease Control Act 1994, and EPA Publication IWRG641.1 Farm waste management.

Given the small number of animals in the holding pen on a slaughter day, this practice is the equivalent of the manure from animals grazing in a paddock on any given day being spread on a paddock to ensure it doesn’t concentrate in the yards.

Note that many local farms regularly apply fertiliser to their paddocks (in the form of raw chicken manure or synthetic nitrogen) far in excess of the small additional manure the abattoir will create through bringing in 5-20 external animals one day per week to be held for two hours in the yards.

Objection: Animal waste products will be disposed of on the property.

The abattoir will have equipment and space to ensure we can save cattle hides and edible offal for member farms, and to process intestines for sausage casings (as per AS 5011:2001). Blood will also be collected in a hygienic manner for human consumption in accordance with AS 4696:2007. This significantly reduces the volume of liquid and solid surplus nutrient for composting on site. ‘Waste’ management will be in accordance with PrimeSafe standards and relevant environmental regulation and guidance, where all waste is contained, treated and re-used on site.

All surplus nutrient will be combined with locally sourced carbon material (wood chips/sawdust and soiled cardboard). All on-farm composting occurs via in-vessel rotating drum, reaching a minimum of 55C for three days, managed in accordance with EPA guidelines and AS4454-1004. On rare occasions where composting is not suitable, surplus yield (liquid and solid) will be removed, managed, and disposed off-site to an approved rendering plant for further processing. The composted material is stored in IBCs to mature for a minimum of three months before later spreading on pasture and garden beds. Re-use of composted material is subject to soil testing and agronomic advice to ensure nutrient uptake by actively growing plants.

The solid inedible material generated per day of operation for beef is maximum 750kg[3], of which approximately 100 to 200 kg (hides) is removed from the farm for tanning, and approximately 640kg to be managed on farm. All material that is designated for tanning or rendering off-site is stored in covered bins typically until the morning after processing, and for no more than 50 hours; it is then transported directly to the tanning facility in Ballarat or a relevant rendering facility.

The solid inedible material generated per day of operation for pigs is maximum 420kg to be managed on farm.

The material managed on farm can include paunch contents, rumens, condemned tissues, and meat and fat trim. If the capacity of the on-farm surplus yield management system is insufficient to manage the material, the Collective will remove these from the farm to an approved rendering plant.

Objection: Animal transport vehicles will deteriorate an already fragile road and make dust and noise problems worse.

The abattoir is so small it will only operate at its full potential one day per week, and the farm utes who bring between 1 and 10 animals on the single slaughter day per week are small (e.g. the biggest might be a Land Cruiser pulling a 10 x 5 foot tandem trailer). There will be approximately one to three such vehicles on a slaughter day (2-4 times per month depending on the local farmers’ slaughter schedules – many do not slaughter every month).

For comparison, we regularly see much larger trucks travel Morgantis Road to properties north of us, including weekly Woolies delivery trucks and municipal waste collection trucks. Some of the lifestyle blocks on our road have recently had as many as two dozen large dump trucks with tipper trailers driving loaded up and empty down Morgantis Road for landscaping purposes several days in a row.

The facility will in fact eliminate the heavy trucks that have delivered carcasses back from the big abattoirs to our boning room for the past nine years (approximately three per month historically).

Objection: Flies, noise, and offensive odours go hand-in-hand with abattoirs.

First, we remind Council and objectors once again that ‘Abattoir’ is a Section 2 use in the Farming Zone Clause 35.07. That is, abattoirs are considered ‘rural industry’ in the planning provisions, but unlike boning rooms or dairy processing facilities, they require a permit to operate. To address Clause 35.07-6 Decision Guidelines, we have submitted an Environmental Management Plan to demonstrate the ways we will meet our responsibilities.

While abattoirs meet the aims and requirements of the Farming Zone, we know that some abattoirs (and farms) can sometimes produce noise, odours, and flies that may be objectionable or affect the amenity of neighbours. We value an aesthetically and aromatically pleasing farm, and all measures are in place to reduce potential fly breeding grounds (e.g. closed containers for the small amount of waste before it is composted). The tiny number of animals slaughtered with the highest welfare standards mean noise and odour should not be any different to a normal farm with livestock manure and normal life sounds. We want our animals and those of us who live and farm here to have a pleasant place to live.

Objection: The abattoir site is amongst a group of six (6) residential homes.

Sited in the Farming Zone (not a Residential Zone), our own home on the farm is the closest to the proposed site at approximately 50 metres away, and the other closest adjacent homes are 200 and 250m respectively. As we easily meet the separation distances required from dwellings on another property, and are in the Farming Zone, we consider this objection irrelevant.

Objection: Local properties will decrease in value

While we appreciate that property values might be adversely affected by the construction of a large-scale abattoir at the proposed site, this is not what is proposed. Details above clearly demonstrate that the facility will have negligible impact on roads, and none on water quality or neighbours’ amenity. The structure will be attractive and surrounded by market gardens and rows of diverse trees and shrubs. With its biodiversity and economic diversification, our farm is what the UN Food & Agriculture Organisation calls an ‘Agroecology Lighthouse’[4].

Jonai Farms has been featured in a number of beautiful cookbooks, on multiple shows on the ABC (including Landline and Four Corners), on Channel 10’s The Project and Channel 9’s The Living Room, and most recently on Down to Earth with Zac Efron on Netflix. We genuinely believe that we are a farming community showing the way to a liveable and joyful future, who attract more people to the region because they see the greater resilience that systems like ours provide in the face of climate change and more pandemics.

Objection: An abattoir will deter tourists who stay in local short-term accommodation.

While the objectives of the Farming Zone are not to support tourism, Hepburn Shire is a well-known tourist destination. We note that the position of objectors who want more tourists in Eganstown, which means more traffic, is in direct contradiction to concerns about increased traffic.

However, we don’t believe the minimal increased traffic due to the growing number of short-term accommodation options in the area warrants community concern. These tourists have visited our farm gate shop for many years as well, and will continue to do so when we have a new shop next to the abattoir. In fact, our popular range of agri-tourism workshops draw domestic and international tourists to the area, and their need for short-term accommodation is obviously synergistic with those who provide it.

Objection: Expert advice funded by government warns against an abattoir on this type of site.

This is a vexatious objection with no evidence to support it. It was printed on a flyer distributed in our area with an email address provided for residents to make further enquiries. When another local emailed the party, the response was as per the screenshot below:

‘Abattoir’ is a Section 2 use in the Farming Zone Clause 35.07. Not only does the Land Capability Assessment (LCA) cited above clearly demonstrate that the land is suitable for the purpose of a micro-abattoir, which thus also meets the Decision Guidelines, there are many policy frameworks and strategies at all levels of government that support the development as per below:

The Hepburn Planning Policy Framework[5] Clause 14 Natural Resource Management states that ‘Planning should ensure agricultural land is managed sustainably, while acknowledging the economic importance of agricultural production.’

The Hepburn Planning Scheme[6] aims include:

02.03-4, Agricultural land: Emerging rural industries include locally sourced produce, value added food manufacturing and related products and rural tourism 

02.03-7, Rural enterprises: Hepburn Shire is a significant agricultural region and part of Melbourne’s‘ food bowl’. The region’s contribution will become of even greater importance to the State in adapting to a changing climate.

14.01-2S, Sustainable agricultural land use, strategies: Encourage diversification and value-adding of agriculture through effective agricultural production and processing, rural industry and farm-related retailing.

17.01-1S, To strengthen and diversify the economy: Improve access to jobs closer to where people live.

19.01-1S, Support energy infrastructure projects in locations that minimise land use conflicts and that take advantage of existing resources and infrastructure networks. Facilitate energy infrastructure projects that help diversify local economies and improve sustainability and social outcomes.

The Farming Zone Decision Guidelines[7] state:

The need to protect and enhance the biodiversity of the area, including the retention of vegetation and faunal habitat and the need to revegetate land including riparian buffers along waterways, gullies, ridgelines, property boundaries and saline discharge and recharge area.

We plan to plant a diverse range of trees and shrubs in concentric arcs from just beyond the facility to Morgantis Road, creating a silvi-agriculture system for holistically grazing livestock, growing grain, and a market garden. The plantings will create several benefits through increased biodiversity, habitat, shade, fodder, improved soil health, and to beautify the paddock from the perspective of Morgantis Road.

Hepburn Z-NET[8] is a collaborative partnership bringing together community groups, organisations, experts and council to shift the Hepburn Shire to zero-net energy by 2025 and zero-net emissions by 2030. As the only local slaughter facility, the Collective will significantly reduce greenhouse gas emissions with drastically shorter driving times for several farms, with the important additional benefit of less stress for animals transported shorter distances to slaughter (or in the case of our animals, not transported at all). The facility will be on standalone solar and use waste vegie oil to heat water, creating a further significant reduction in fossil fuel reliance.

The Sustainable Hepburn Strategy[9] advocates themes for ‘beyond zero emissions,’ ‘biodiversity and natural environment,’ ‘low waste,’ and ‘climate resilience,’, all of which the Collective’s development will promote and progress.

Alignment with Victorian Policy

Victoria’s new 10-year Strategy for Agriculture[10] emphasises building resilience including to our changing climate. It is structured around the following [relevant] themes:

Recover from the impacts of drought, bushfires and the coronavirus (COVID-19) pandemic and become an engine of growth for the rest of the economy. Including a commitment to: Support farmers with information and tools to build resilience.

Protect and enhance the future of agriculture by ensuring it is well-placed to respond to climate change, pests, weeds, disease and increased resource scarcity. Including a commitment to: Ensure Victorian agriculture is well placed to manage climate risk and continues to be productive and profitable under a changed climate.

The Victorian Animal Welfare Action Plan’s[11] vision is for ‘A Victoria that fosters the caring and respectful treatment of animals.’ It has explicit aims to ensure that ‘the market has confidence in Victoria for ethical and responsible animal production.’ Jonai Farms and our Collective member farms put animal welfare first in all production choices – all livestock are pasture-raised on grass and enjoy the ‘five freedoms of animal welfare’:

  • Freedom from hunger and thirst: by ready access to fresh water and a diet to maintain full health and vigour.

  • Freedom from discomfort: by providing an appropriate environment including shelter and a comfortable resting area.

  • Freedom from pain, injury or disease: by prevention through rapid diagnosis and treatment.

  • Freedom to express normal behaviour: by providing sufficient space, proper facilities and company of the animal’s own kind.

  • Freedom from fear and distress: by ensuring conditions and treatment which avoid mental suffering.

The Collective Abattoir will strengthen all farms’ capacity to ensure animals are free from the discomfort of long transport and waiting times at distant abattoirs, and from the fear and distress associated with those activities and environments.

The North Central Victoria Regional Sustainable Agriculture Strategy[12] is a high level strategy that suggests moving towards greater adoption of sustainable agriculture that will require land managers to collectively reconsider current practices. 

The North Central Regional Catchment Strategy[13] priority directions include: ‘Continue to increase the uptake of sustainable agricultural practices through implementation of the Regional Sustainable Agriculture Strategy, Soil Health Action Plan and Land and Water Management Plan for the Loddon Campaspe Irrigation Region (LCIR).’ The Collective not only is proposed to support our own sustainable agricultural practices, but also a dozen other local sustainable farms, and deepen all of our sustainable practices through reduced emissions.

The Recycling Victoria: A new economy[14] policy and action plan for waste and recycling includes the following priorities:

  • Invest in priority infrastructure: Victoria will have the right infrastructure to support increased recycling, respond to new bans on waste export and safely manage hazardous waste.

  • Provide support for local communities and councils: A new Supporting Victorian Communities and Councils program will support regional growth and community connectivity

  • Reducing business waste: A new Circular Economy Business Innovation Centre will help businesses reduce waste and generate more value with fewer resources.

  • The Collective’s nose to tail and paddock to paddock approach will minimise potential waste, and recycle nutrients on the farm through the use of the in-vessel composting drum, creating a healthy circular bioeconomy.

Finally, a 2019 report by the High Level Panel of Experts on Food Security and Nutrition of the UN Committee on World Food Security, Agroecological and other innovative approaches for sustainable agriculture and food systems that enhance food security and nutrition[15], recommends:

  • adapting support to encourage local food producers, food enterprises and communities to build recycling systems by supporting the reuse of animal waste, crop residue and food processing waste in forms such as animal feed, compost, biogas and mulch. (p.22)


[1] Grandin, T. 2020. Behavioural Principles of Stockmanship and Abattoir Facility Design, CAB International.

[2] https://www.health.vic.gov.au/water/protecting-water-catchments

[3] Co-products Compendium, MLA, 2009.

[4] https://www.fao.org/agroecology/database/detail/en/c/1457735/

[5] https://www.hepburn.vic.gov.au/files/assets/public/building-amp-planning/documents/c80hepb-panel-report.pdf

[6] https://www.hepburn.vic.gov.au/Planning-building/Strategic-planning/Hepburn-Planning-Scheme

[7] https://www.planning.vic.gov.au/__data/assets/pdf_file/0028/8497/35_07-Farming-Zone-Greyhound-consultation-August-2016.pdf

[8] https://hepburnznet.org.au/

[9] https://participate.hepburn.vic.gov.au/sustainable-hepburn

[10] https://agriculture.vic.gov.au/about/agriculture-strategy

[11] https://agriculture.vic.gov.au/livestock-and-animals/animal-welfare-victoria/animal-welfare/animal-welfare-action-plan

[12] https://www.nccma.vic.gov.au/resources/publications/north-central-victoria-regional-sustainable-agriculture-strategy

[13] https://www.nccma.vic.gov.au/north-central-regional-catchment-strategy

[14] https://www.vic.gov.au/sites/default/files/2020-02/Recycling%20Victoria%20A%20new%20economy.pdf

[15] https://www.fao.org/3/ca5602en/ca5602en.pdf

Comment

Comment

Help us build the Jonai Meatsmith Collective abattoir!

We started talking about the need for small-scale regional abattoirs shortly after we started farming pigs and cattle in 2011, but building a boning room was the immediate priority as we struggled to find regular butchery from the beginning. After commissioning the boning room in January 2014 and the commercial kitchen in July 2015, we forsook industrial grain supplies for the pigs’ feed, shifting entirely to waste stream by the end of 2016. Each of these moves steadily reduced our reliance on commodity supply chains, bringing control of our resource base onto the farm one link at a time.

Our last tie to industrial food systems (aside from diverting their so-called waste from landfill and into the tummies of hungry piggehs) is slaughter. While there are no obvious financial savings to us in building a small facility that can’t lean on economies of scale, the value to us in improved welfare for the animals on their last day is priceless. And of course, like smallholders around the world, we recognize the risk to our entire system should we lose access to the large-scale abattoirs we currently use. This risk is made all the greater by extreme centralisation, which recently got worse with the acquisition of our pig abattoir by the world’s biggest meatpacker JBS, who incidentally were the most affected in the meat industry globally by covid shutdowns.

After years of research on small-scale on-farm and regional abattoirs in the US and Australia, we have settled on a vision to build a micro-abattoir here at Jonai Farms. But unlike building a boning room or kitchen in a quick six-month conversion of a 40-foot refrigerated container, an abattoir is a much bigger undertaking, physically, legislatively, and financially.

We currently butcher with and for seven other farms, and there are several more interested in collaborating if we build an abattoir and bigger boning room and chiller capacity. The existing boning room and commercial kitchen facilities have served us well for the past eight years, but we are at capacity in terms of providing services for others. We are therefore building a new boning room, kitchen and farm gate shop alongside the abattoir to accommodate up to a cap of about 15 farms’ needs.

We are engaged in deeper relationships of reciprocity and mutual aid with these and other farms in collectively solving problems, deepening our knowledge of agroecology, sourcing feed, and sharing occasional labour. The other farmers’ access to our facilities is provided at cost – provision of processing facilities is not how we earn our livelihood, it’s how we ensure more farmers can earn a right livelihood themselves.

We envision the Jonai Meatsmith Collective will be owned and operated by Jonai Farms, but will function as ‘community-supported slaughter’ (CSS) in a similar way to community-supported agriculture (CSA). And like the boning room hire, slaughter will be offered at cost. Farms will sign up as members of the Collective and pay a percentage of their anticipated slaughter fees for the year ahead up front to secure a year of monthly slaughter. While Jonai Farms will employ staff who will coordinate scheduling and manage logistics and communications with members, there will be opportunities for farmers to collectively discuss their needs and negotiate schedules that will accommodate all members fairly and efficiently.

Each year, members will be invited to attend an Annual General Meeting (AGM), where a Profit & Loss (P&L) and Budget will be presented, enabling everyone to democratically set pricing for slaughter to ensure: a viable and resilient meat processing facility, the highest standards of animal welfare, financially sustainable slaughter for members, and fair wages for all staff.

Funding is a critical piece of the puzzle – just as we eschew external inputs at our farm, we are committed to avoiding debt to build infrastructure. Debt avoidance is pivotal to degrowth thinking and doing. The interest we would have to repay – profits to the bank’s shareholders – would seriously undermine our capacity to build and operate a viable abattoir. In addition to our savings, a creative combination of offering some enticing rewards such as Tammi’s upcoming cookbook (!), Speckleline hides, and in person fundraising, with the possibility of some grant money, will be used to raise the funds we need to build the facility, and as you’ll read below, we’ll be accepting donations as well. We've also been supported by the excellent young agrarians, who raised 16 of our surplus pigs, and have butchered and sold the pork independently to kick off our fundraising. The business model will be self-sustaining, and reliant on its not-for-profit approach.

Our current budget estimates are coming in between $400k and $500k. There are a lot of unknowns in an owner-built facility that will be functional and durable, environmentally sustainable with very high animal welfare standards for lairage and stunning, and aesthetically pleasing for workers and visitors alike, using a combination of new and secondhand materials as appropriate to all of these values. There are no ‘out of the box’ solutions for context specific problems, no matter how much industrial society wants you to think there are.

For many years we have been working to build diversity and resilience on the farm – from biodiversity through to diverse skillsets amongst our team. With the abattoir addition, our aim is to enable all of us to be able to work across the system – farming, slaughtering, butchering, and delivering – as well as maintaining a regular spot on the lunch roster. As we’ll be processing for several other farms, there will be plenty of work to go around! Jonai Farms already functions as a farmer incubator, and adding an abattoir will mean the opportunity to teach whole value chain skills to grow a future generation of farmers and farm and food workers. Tammi and lead farmhand Adam are currently nearing completion of their meat inspector training – another piece of the puzzle solved.

The following is our proposed timeline, subject to all the caveats of things beyond our control, such as Council planning timelines, supply chain disruptions due to the pandemic and the war in Ukraine, Stuart’s and other workers’ availability, other farm demands, funding, and the weather.

 

Timeline

Oct 2021- Jun 2022

Project planning phase

·      Development of vision and project plan

·      Abattoir design

·      Draft budget

·      Preparation of Development Application

·      Funding model development for capital expenses

·      Business modelling

Apr 2022

Commence fundraising

Jun 2022

Submit Development Application to Council

Nov-Dec 2022

Site preparation & start ordering equipment

Jan 2023

Commence construction

Oct 2023

Commission facility, including license with Primesafe

De-commission and sell existing facilities

 

As always at Jonai, we remain committed to radical transparency. As we progress this project, we will share our learnings with you for better or worse, and we will make all of our documentation freely available.

We have always shared what we learn, and we will continue to do so, but in the interest of raising the funds for the project, we have decided to accept donations from any who might like and be able to provide a bit of support for our efforts to radically transform the food system from the ground up. Unlike in capitalist society generally, the ability to pay will NOT provide privileged access to the knowledge we are sharing, but rather will ensure that it is shared with everyone.

Imagine if our communities all around Australia and the world pooled our resources in this way to reclaim control of the means of production, and the means of communication, energy, transport – the sky’s the limit!

Viva!

Donate

Comment

Comment

Abattoir plans, a Jonai fromagerie, and the young agrarians

Forgive me - it has been over a year since my last blog post… but in that time I have written many thousands of words for my PhD and for submissions to government inquiries for the Australian Food Sovereignty Alliance… if you aren’t a member of AFSA yet, what’s stopping you?

It's an (almost) overwhelmingly exciting time at Jonai Farms as we approach next steps on the micro-abattoir project, commence planning for an on-farm fromagerie, await the imminent arrival of our first grandchild, and remain immersed in and committed to radically transforming the food system from the ground up!

I’ll write a separate post soon with more detail about the abattoir plans, but for now have a look at the draft design, and you can read this Stock and Land article for a sense of where we’re up to.

The Fromagerie

Last week I enjoyed an intense five-day Fundamentals of Artisanal Cheesemaking workshop with the incomparable Ivan Larcher at The Cheese School in Castlemaine. After milking Clarabel and Wynny for the past 18 months, I'm ready to go from ill-attentive amateur home cheesemaker to serious artisanal cheesemaking with our partner in all things dairy Melanie Brown - an aspiring young goat farmer without a farm. We learned the science and theory of cheese in the depth we needed to move on to the next level, and then some! Ivan is a wealth of knowledge and passion for this craft, and Australia is lucky to have him here, largely thanks to one of Australia's strongest advocates for small-scale cheesemaking Alison Lansley. Stuart is working on the design for the fromagerie while I keep practising the cheesemaking and starting to get my head around another area of food safety regulation.

I realised during the course that soon we will have first hand experience of the production, processing, and distribution challenges and regulatory burden for nearly every aspect of food production - meat, dairy, veg, and soon grains as we increase wheat production this year to achieve a small saleable surplus above our breadmaking needs... which makes me even more committed to increasing the diversity of what we do here! Not only is this an endlessly interesting life of following our curiosity and desire for resilience and autonomy from commodity supply chains, it strengthens my capacity for food sovereignty advocacy with every new link in the chain! Viva!

Read on to see how you can get your hands on some rare & uncommonly delicious Jonai pork raised by the young agrarians just up the road to support the abattoir project, as well as some of our bountiful garlic harvest.

the young agrarians

We have one of our rare offers of some uncommonly delicious pork with a twist - these pigs have been grown by three aspiring young farmers - the young agrarians - just up the road at Mara & Ralf's beautiful property Orto with the aim of raising funds for our micro-abattoir project! 

To order a pork pack, jump onto their website

You can also order some of our beautiful purple hard-necked garlic with your pork order - all proceeds from these sales are being saved exclusively for abattoir construction expenses

The young agrarians - Adam, Mads, and Cait - have learned so much about farming through this project. They have run the pigs in a mobile system at Orto with waste stream feed from our usual supply, increasing landscape function with carefully timed movements while teaching Mara & Ralf the skills of pig husbandry. They've learned how to set up a website and tell their story on Instagram (go follow them!), and learned that developing a community of eaters for their produce takes time, effort, and good communication skills! And they've also learned a lot about the rich and rewarding complexities of collaborating with other farmers beyond us Jonai - check out more of their story on their website. 

And of course these beautiful young people have done all of this in support of our project to improve local food system resilience and autonomy from commodity supply chains by building a micro-abattoir at Jonai Farms! We are grateful for their support and activism and admire their collective chutzpah to contribute to the food sovereignty movement in many tangible ways. 

So get on it! Get some beautiful Jonai/young agrarians/Orto collaborative pork to help us build a better future for everyone! 

Viva la revolución!

Comment

2 Comments

Why and How to Do On-Farm Butchery

As I’ve already detailed here on The Hedonist Life, last year we crowdfunded and built our own butcher’s shop here on the farm. Once again, can I just thank the wonderful community of ethical omnivores (& vegetarians!) who supported our efforts, and who have been duly rewarded with uncommonly delicious pork & Jonai Farms calendars. ☺

In the interest of supporting Australia’s fair food movement and the other small livestock farmers who would like to move to on-farm processing, it’s time we gave you some more details about our budget and actuals on the project, and on how we went with our local council and the state regulator PrimeSafe.

Rationale & Profitability Before I give you the nitty gritty I’d love to share the rationale and real financial benefit to our farm.

Based on the final four months of having our meat butchered (Sept-Dec) and the first four of doing our own butchering on farm (Jan-Apr), our butchering direct costs went from 43% to 30% of total direct costs. More dramatically, it went from 22% to 11% of our total costs (including overheads).

While running a coolroom & other associated infrastructure took our energy costs up some, it was in truth only a 3% increase (from 2-5%) in overheads, or a 2% (from 1-3%) in total costs.

This change in costs came at the time we increased our supply from 5-7 pigs per month to 8-12 pigs per month (which would have increased our butchering costs a great deal), and introduced our CSA model (we now have 28 members!).

We went immediately from making a loss on the farm (subsidised by my off-farm income, which I gave up in December with some trepidation…) to turning a profit. Huzzah!

Now onto the details of building the boning room…

Construction In my earlier post on the meatsmith, I recounted the process we went through to build it from a 40-foot refrigerated container, so have a look at that for timelines, materials and construction challenges.

Council We were initially informed we would need a planning permit, but due to changes to the planning scheme in Victoria 1 September 2014, that proved not to be the case for us. The new scheme allows for primary produce sales & rural industry without permits. Clearly if you have overlays on your property they could trigger the need for a planning permit, so you'd need to check those.

So that just left us with PrimeSafe.

Regulation We were really uncertain about how we’d go with our regulator as we’d heard stories that they could be difficult to deal with. Also, many said we were crazy and they’d never approve a butcher’s shop on a farm. As there are other butcher’s shops on farms, that’s clearly not true… and now we’re here as another example!

Understanding the Victorian Standard for Hygienic Production of Meat at Retail Premises is slightly daunting when you’ve come from outside the industry, and working out how to operationalize standards is tricky without advice. Now that I’m a butcher I have to say they make perfect sense…

I won’t go into great detail here though except to say that the Standards are for the most part quite reasonable and relatively common sense (eg non-porous materials for benches & floors for obvious reasons of hygiene). I will also note that there is an entire sub-clause for wooden butcher’s blocks under section 4.1.3:

(d) wooden chopping blocks (“Butchers Blocks”) shall be free of splits, cracks and holes; and shall be maintained in a hygienic condition;

That is, wooden blocks are legal, and simply must be kept in good condition.

If you want more insight into how to build something legal, we found it very worthwhile to join the Australian Meat Industry Council (AMIC). They not only have been great at providing advice and making visits to check out our facility before the inspectors came, your membership fee pays your year’s audit fees, so is a great value proposition.

Butchering qualifications There is no legal requirement to have a certificate to be a butcher. But there is very good reason to ensure you are trained by one! Butchering is hard, skilled work, and should be approached seriously as such. I apprenticed informally with our butcher for six months, butchering between two and four pigs per fortnight over that period. It was invaluable, and I’d strongly recommend you do similarly if you can find someone as accommodating as Sal was.

Budget & Actuals I’ll finish with our budget, target and actuals. As with most things at Jonai Farms & Meatsmiths, we buy secondhand materials as often as possible. Virtually everything in the butcher’s shop is secondhand (excepting the bandsaw, MGO & expoxy flooring, and my beautiful red gum butcher’s block made by our mate Turk). So while we budgeted for possibly having to pay the price of new equipment, we typically found secondhand due to Stuart’s excellent commitment to spend time trawling the internet & back laneways for others’ disused or discarded items. That’s why the ‘target’ column is lower than the ‘budget’.

Note that the actuals column includes items we hadn’t foreseen, and yet we still came in under budget (*high fives to Stuart*).

At the bottom we’ve costed in how much we think labour would have cost if Stuart hadn’t done it all himself – based on paying a qualified builder full time for one month to do the full conversion. Happy to take feedback on whether we’ve got that right or not.

Budget Jonai Farms Boning Room

Component

Est Unit $

Target $

Actual $

Difference

HACCP QA Manual

$700

$700

0

-$700

Design/spec consult

$500

$0

0

-$500

First inspection

$300

$300

340

$40

Aust Meat Indust Council

$1,000

$1,000

1200

$200

40' Reefer

$6,000

$4,000

4500

-$1,500

Delivery

$1,500

$1,500

700

-$800

Footings

$160

$50

40

-$120

Rust treat

$100

$50

50

-$50

Floor level - MGO

$1,000

$1,000

300

-$700

Floor epoxy

$1,000

$1,000

1050

$50

Drains + grease trap

$800

$600

200

-$600

Window

$600

$400

70

-$530

Door

$2,000

$400

110

-$1,890

Frame

70

$70

Rework frame

185

$185

Plumbing

$1,500

$1,200

700

-$800

Hot Water

$4,500

$500

1200

-$3,300

UV filter

$1,300

$1,300

600

-$700

Water pump

$300

$50

100

-$200

Electrical + Lighting

$1,500

$1,300

3706

$2,206

AC Unit

$3,000

$400

600

-$2,400

Cool rm chiller

$2,000

$2,000

3000

$1,000

Hand sink

$500

$100

100

-$400

Equip sink

$1,000

$500

355

-$645

Chop boards

$600

$300

120

-$480

Mincer

$250

$250

150

-$100

Benches

$2,000

$1,400

1800

-$200

Slicer

$300

$150

1500

$1,200

Band saw

$2,000

$400

2164

$164

Shelves

$1,000

$500

390

-$610

Rail

600

$600

Smoker

3250

$3,250

Display fridge

2500

$2,500

Freezer

300

$300

Consumable set up

1500

$1,500

Butcher block

$0

$0

Incidentals

$2,000

$1,000

1600

-$400

$0

TOTAL

$39,410

$22,350

$35,050

-$4,360

Labour

 $6,400.00

The work and cost involved in taking control of our supply chain has had enormous benefits to us, which we sum up as an ‘ethically viable no-growth model’.

Most importantly, we can provide total transparency to our customers (e.g. there’s really no gluten in any of our sausages, just meat, fat, salt, pepper, spices & herbs from the garden!), and can respond flexibly to their orders just like a regular butcher’s shop, instead of being locked into particular sized cuts, number of chops per package, etc.

We also have control of the reliability of our butchering – only we can let ourselves down if we can’t cut for some reason. This is an enormous relief as most small producers will attest.

We don’t need to grow our herd to make ends meet – we’re fully viable at a size that respects what Salatin calls the ‘ecological umbilical’. We have no need (let alone desire, but who does?) to tax our land beyond its capacity.

We hope this information is all useful to lots of other passionate fair food farmers out there! We take Joel Salatin’s advice to ‘hold your innovations lightly’ very seriously, and intend to keep sharing what works (and what doesn’t!).

Viva la revolucion!

* * *

If you’re keen for more information, we now offer producers’ workshops on our ethically viable no-growth model, which we’re keeping intentionally affordable as we are here to help grow this movement, not just our own wallets. The next one is on 16 August 2014 and right now has plenty of room, but the last one filled up so don’t leave it too late to book.

* * *

Our next step in taking control of that chain and making more delicious things for our wonderful community is to build a curing room and commercial kitchen, where we’ll be able to cure salami, prosciutto, coppa, and pancetta, and cook a range of charcuterie such as rillettes, pate de tete, and other things that make the most of the rich potential of the pig.

You can check out our latest crowdfunding campaign to do just that over on Pozible, where we’re asking people to let us feed you instead of the banks!

2 Comments