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pork

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Jonai Farmstead Salami - Crowdfunding is community-supported agriculture!

Last year 166 wonderful people believed in us enough to support our Pozible campaign to build our own butcher's shop right here on the farm. We raised $27,570 in 40 days, and six months later we were open for business! We've delivered over 400kg of ethical pork rewards, and welcomed nearly 30 of our supporters to last year's Salami Day, and many became our first CSA members. We love this engaged community of ethical omnivores, and are grateful for the support. Now it's time to take our uncommonly delicious ethical pork to the next level and start curing at a commercial scale! To do that, we're aiming to raise $30,000 in 30 days on Pozible, adding cured goods to our range of tasty rewards. We're also offering the opportunity to join our CSA (community-support agriculture) via the campaign to raise the funds up front, then deliver to you over the course of a year.

After our success last year, plenty of other farmers have used crowdfunding to build major infrastructure as they develop their businesses, and I reckon it's a fantastic emergent trend in community-supported agriculture. Rather than farmers going into debt and lining shareholders' pockets, we're feeding our communities - literally!

For other examples, check out the huge success of Madelaine's Eggs last week - she raised over $60,000! And our mate Lauren Mathers of Bundarra Berkshires is nearing her target of just over $15,000 to build her own curing room up near the Murray. There are plenty of others around, and I think we'll see more and more as farmers and their communities work out how to support each other to re-localise the food system and form deep connections between growers and eaters.

So check out our campaign and spread the word! There really is a Fair Food Revolution underway, and it's in your hands!

Curing room cover
Curing room cover

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Jonai Meatsmiths - a crowdfunded dream come true!

It's been awhile between posts, but the long one below will explain why... for those who don't want to read the whole long story of what's happened to transform Jonai Farms into Jonai Farms and Meatsmiths, here's a spoiler - we're now a licensed butcher's shop as well as ethical farmers of pastured pigs and cattle!IMG_4158 Remember back when we said we'd be farmers? Well, here we are just two years after arriving with heads and hearts full of book learning and knowledge gleaned from visits to the wonderful farmers in Australia and America who've gone before us, and our herd has grown from six pigs to about 120 - and now we're butchers too!

As every small livestock producer doing direct sales to their community of eaters knows, finding a reputable butcher who has the time and inclination to cut your meat, whether it's once a month or once a week, is a difficult task. In fact, although we'd been cautioned by other free-range pig farmers to make sure we locked in a butcher early, we were still taken by surprise when it took nearly three months to find one who would work with us. One was openly rude - a sort of, 'why in the world would I want you to pay me to cut your meat' stance, one just had too much work on his hands already, and another actually wouldn't cut to our specifications over-charged us to boot. Finally we found the fabulous Sal of Salvatore Regional Butcher in Ballan, a half-hour drive from home.

By the time we found Sal, we'd also started talking to the meat regulator in Victoria, PrimeSafe, about our options for either sharing a commercial kitchen with someone to do our own cutting (not allowed) or setting up a boning room here on the farm (difficult but not impossible). Note that early conversations with the regulator were stilted - they won't give any advice as to how to meet operational standards, which can make it pretty bewildering for those just starting out. So when I first spoke with Sal, I mentioned that we had a mad idea to build our own butcher's shop and would he let me cut with him to learn the trade. He readily agreed as he is a man who loves a mad idea himself, but little did he know I was serious about becoming a butcher myself...

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I cut up my first pig here at home in December 2012 with a book and a few Youtube videos to aid me. I was still working for the federal government at the time, so Stuart collected the carcass from the abattoir, wrapped it in a sheet and popped it on the tray of the ute before collecting me at the train station after work to head home and butcher. Nuts, but four hours later, I'd done it, and gee was I pleased with my efforts!

 

The next few months were part of our endless hunt for a butcher, during which time I kept working on my skills, roping friends into sausage making and tasting my early attempts at bacon making... I note that there were no complaints.

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IMG_1889From February onwards, Sal let me cut with him each fortnight when we sent him our pigs, which was incredibly generous considering I slowed him down to about quarter speed. He was a good-humoured taskmaster, teaching me how to cut my bellies straight, where to find the joint on the shoulder, and to waste nothing, as well as how to stop waving my boning knife around in a rather alarming fashion. He makes quality sausages too, which were certainly well received by our earliest Jonai Farms community of eaters!

In April I decided I was ready to cut up my first steer out on the back patio for our own use. Even with the help of Stuart, the orsmkids, my dear friend Bronwyn, and a British book and Australian video, it took three solid days. Thank goodness it was cold outside!

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By early May 2013 we were ready to launch our crowdfunding campaign with the online Australian platform Pozible, asking ethical omnivores to support our attempt to take control of the supply chain and give them full confidence in the provenance and further processing of their ethical pork and beer-fed beef. And my word, did they deliver (and some are in fact vegetarians)! We hit our target of $21,450 on day 19 of a 40-day campaign, finishing with $27,570 in total. Along the way we got an extra $2000 boost from the Awesome Foundation and Pozible themselves because they liked our project so much!

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IMG_2562Our Pozible success and the audacity of our plans to be on-farm butchers caught the attention of the media, and a few stories started to be published about what we were doing. Around that time Cameron Wilson of the Bush Telegraph on the ABC asked if we'd be willing for them to follow one of our piglets from birth through to the plate as an educational exercise for listeners. We jumped at the chance as it's intrinsic to our business plan that Jonai Farms is a platform to advocate for ethical farming, and this series not only gave the opportunity for radical transparency, it had feedback from listeners built into it in the form of polls on management decisions we make every day. And we coped with the vegan abolitionists' 'feedback' okay over the six months...

On a wet, muddy day in June, just six days after the Pozible campaign ended, the 40-foot refrigerated container (aka a 'reefer') arrived, pulled by yet another game truckie willing to navigate our narrow, slick driveway.

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Stuart started cutting the back wall with the old three-phase compressor on it off immediately, as a) it was in disrepair and b) we have single-phase power. As soon as the rain stopped for five minutes, our lovely third-gen farming neighbour Morris popped around with his tractor to pull and push the container into position behind our big shed in barter for a bit of pork. I marvelled at the ingenuity of farmers, the 'can do' attitude that helps them through many a perplexing challenge. I reckon farmers are some of the best problem solvers the world has - everything from the physics of where best to attach a chain to heave a container through a narrow gate, to what to feed their animals in times of drought or flood, to how to fix just about anything with a length of wire and a song.

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IMG_2741IMG_3593IMG_2913Then it was our first Salami Day! On a cold central highlands mid-winter day, some 60 people gathered to help us cut up a 110kg pig and transform it into an abundance of salamis, pancetta and prosciuttos - most of them here to claim their Salami Day Pozible reward - a beautiful community of people who care deeply about where their food comes from and how to bring back the old skills of thrift and resourcefulness.

 

IMG_2884Our next challenge - it turned out that the power in the shed didn't have the capacity to cope with the increased load it was about to cop from setting up a chiller out the back, so the budget stretched out a bit as we had it upgraded from the box at the house. And we didn't mind bogging through the consequent mud trench for the next three months one bit (that may not be true).

I kept practising the arts of curing, making many a pancetta, bacon, and pastrami, as well as digging new garden beds to both beautify the path to the boning room and to create a 'herb hill' on the northern slope where I've now planted all my herbs for sausages, porchettas and the like. It won't be long before we can offer bundles of sage and rosemary in our members' deliveries given how much I've planted...

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Meanwhile, Stuart was held up for a couple months by the sodding rain, which flooded the holes he'd dug for the footings before he got all of them cemented in. We kept fencing out in the back paddocks instead to keep up with our ever-growing herd, and as soon as the rain abated, he was back in there to lay the flooring. As reefers come with rails on the floor, Stuart was able to lay the piping for drainage in between the rails, then lay MGO board over the top for a false floor before painting on the red epoxy himself. Have I mentioned just how clever my man is? Yes, truly.

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By October things finally really sped up, as Stuart got the internal wall finished to the coolroom with salvaged refrigerated panels and an old coolroom door he picked up on eBay and we got a new compressor installed to run it. Then we scored a secondhand smoker (YES!), and started fitting out the inside with the 200L display fridge, chest freezer, stainless benches, sinks, handwashing station, and trolley and vaccum-pack machine, all sourced secondhand on eBay. He even found an old glass shop door, and then it started to feel real... and finally I got my view too...

Stuart installed a solar hot water system on the roof, and we got everything plumbed in and electricity wired in by our affable & able local sparky Paul, and the place was *nearly* ready to go, but actually still a ways off to finish details like installation of a grease trap and plumbing to the septic, as well as a step and bits of finish work left to do...

Never ones to let reality stand in the way, however, we launched the boning room in October with the help of the lads from A Most Delicious Dinner, who put on a sumptuous feast showcasing our beautiful region's local produce. We had the chance to show many of our kind supporters around the farm, and made merry to the music of our mates The Cider House String Band after many months of hard work. But of course, the work was not actually done...

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As Stuart kept building, I took advantage of the new-to-us smoker and experimented with the difference in dry curing or brining bacon, and smoking whole muscle hams with local hardwood chips sourced at the sawmill from where the wood for my butcher's block came. The block is still under construction by another great mate and neighbour Turk, also in barter for a steady supply of pork and beef. (Have I mentioned how much we adore our community? Seriously awesome, talented, kind and helpful people!)

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I started honing my single-estate sausage recipes in preparation for taking on full responsibility for all Jonai Farms butchering, and delivered the last Canberra Pozible rewards to our supporters up there, which was a great excuse to hang out with the awesome Zoe. :-)

I was rather chuffed to be named by the lovely Hilary McNevin as a 'must read' in Delicious magazine, and in the Weekly Times as a winner for 2013 (rather oddly alongside Clive Palmer, but hey, madness loves company, right?).

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Two weeks ago the Jonai orsmkids stuffed 160 envelopes with our calendars for Pozible supporters as we did final prep on the pathway to the boning room in readiness for our Primesafe inspection.

 

 

 

 

 

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On Tuesday, 21 February 2014, about a year after we hatched this crazy plan, and seven months after we commenced construction, Primesafe awarded us our licence after a surprisingly pleasant, short and positive inspection, and Jonai Meatsmiths is a go! So thank you again to the wonderful people who have supported us, believed in us, and promoted our efforts in so many visible and invisible ways - we are forever grateful.

We delivered our first pork butchered by your Mistress of Meatsmithery last week, and next month we'll be including our new line of American-style streaky bacon and English-style black ham - cured in brine and Stuart's dark ale. If you haven't heard, we've also set up a new Community Supported Agriculture (CSA) model, whereby you can subscribe for monthly deliveries of uncommonly delicious rare breed ethical pork and beer-fed beef and never be without ethically-raised meat again!

So the moral of this long story - never let anyone tell you you can't do something, and never be afraid to learn something new. Also, it's still true that if you hashtag it it will come.

#Immabeafarmer #Immafarmer #Immabeabutcher #Immabutcher

Now it's time for me to try out #ImmabeaDr... wish me luck. ;-)

x Tammi & the Jonai

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The First Pig

"I awake each morning torn between a desire to save the world and a desire to savour the world. This makes it hard to plan my day." E. B. White

Here’s a little irony for you. The quote above (which also graces our homepage) is by E.B. White, the author of Charlotte’s Web, a book about a spider who saves a pig, and about friendship and kindness and love. The little girl Fern, supported by Charlotte’s amazing web-spelling efforts, also spends a great deal of her time and energy saving Wilbur the pig from the usual farm pig’s fate to end up as bacon. And yet White’s sentiment in the quote above so helpfully captures the spirit of what we’re trying to do at Jonai Farms - raise happy pigs who only have ‘one bad day’, and then eat them.

Prudence enjoying the 9 acres she shares with Borg & Pinky Slash Black.

Sorry, Wilbur, but we savour while we save.

If that’s not disconcerting enough, of the pigs who will be slaughtered, we’ve taken to calling all the boys Wilbur, and all the girls Charlotte. Accuracy be damned. And so we found ourselves 15 months after arriving on the farm ready for our first slaughter.

Six months ago, I wrote about our first piglets and all the learning that got us to that point. Since that first, we’ve had another five litters born, though Big Mama’s entire second litter was taken by foxes in the night. She was the first we’d allowed to farrow out in the back paddocks, and it proved to be a huge mistake. The poor sow was distressed for a couple of days, and we were all deeply sad at the senseless loss of so many little piglets. As a result, all sows are brought back to the nursery paddock next to the house to farrow, where we can keep a closer watch while Danny Boy (our Red Heeler) patrols the perimeter.

Our first winter on the farm was an endless series of frosts and Stuart’s regular stress of getting bogged trying to haul feed to the pigs out in the back paddocks. A new road is going in next week to resolve that particular issue.

The orsmkids embracing winter on the farm.

We watched too much Portlandia, and Stuart grew a beard and took to milling some of the pig’s grain with an old grinder bought from another pig-farming friend.

Portlandia Farmer Stuart ;-)

We harvested our first full crop of Calabrian garlic, courtesy of the charming Stefano Manfredi on a visit to his charming Bells at Killcare in 2010.

Calabrian garlic

Holgate Brewery kept us in spent brewer’s grain as a proportion of the pigs’ diet - keep an eye out for Jonai Farms pork sausages on their menu soon…

Pilsner-fed pork (and that's not just us Jonai...)

And at last, spring came, the pigs were big enough, and it was time to test out our systems (and taste our pork!) before commencing sales next month.

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Stuart took one of the Wilburs to Diamond Valley abattoir in Laverton, where he was satisfied with the professional and humane handling of the pig as he was escorted in. The pig didn’t appear stressed, and everything went smoothly. The next day, he picked up the carcass (split lengthways in half, cleaned and de-haired with the head removed - though we had requested the head back - we need to formalise arrangements with them if we want offal). He then collected me from work (I work five days a week - three in the city, two from home - a story I will tell soon about how many farms are surviving only by bringing in other income), and we arrived home around 6pm to commence butchering.

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From paid labour to labour of love, I thought. :-)

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The kids were excited, and remarkably philosophical about the first Jonai pig to end up on the butcher’s block. It’s obvious that our message has been absorbed intact - they are a lot more comfortable eating animals who have lived good lives than those who haven’t. We all found the butchering process fascinating.

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At around 9pm, the pig was fully butchered into shoulder roasts, Boston butt and tenderloins (saved for sausages), belly for rillette, belly for bacon, loin rack roasts, leg roasts, hocks and trotters. We quickly cooked up the spare ribs with salt and pepper on the barbecue and served them with grilled polenta as a little tasty reward for our efforts, delighted to have our first sample of Jonai pork and to find it to be delicious!

spare ribs & grilled polenta

The next night I roasted one of the rack roasts, which you can see was luscious…

Loin rack roast

Next came jars of rillette for chrissy pressies for the fam...

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A shoulder roast cooked on a bed of Jonai-garden-fresh leek, celery, fennel, garlic, and tarragon, plus cinnamon and star anise was the centrepiece of the extended family christmas lunch…

Roast shoulder on Jonai garden greens...

Finally it was time to make sausages, on the first free day since slaughter. Many hands made… if not light work… at least loads of fun with our assortment of grinders - the clear winner was actually the oldest of the three! Bratwurst, chorizo and Jonai garlic sausages have all since been enjoyed by many, and soon diners at Holgate will be enjoying these and other variants as well.

recipes & implementsMany hands

Old mincer chorizo links chopping garlic

Atticus mincing

bratwurst

bratwurst & cabbage

Our first bacon is too salty, and we let it dry out a bit much in the fridge, resulting in more of a pancetta. It’s been a welcome ingredient in such delights as my first ever pork pot pie (which also featured a luscious stock from the trotters - thanks @tomatom for the inspiration and recipe!), though less welcome to grace the plate with fried eggs. We’ll work on our recipe before moving into selling cured smallgoods in a few months.

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bacon

And so we’ve done it. We’re truly eating paddock to plate - homegrown single estate sausages, if you will. And we’re ready to sell this wonderful pork to the public, starting in a fortnight. We’ll post a price list and details of how we’ll be selling (small, medium and large boxes of mixed cuts and sausages) in the next week.

Those who have expressed interest, I promise there is a newsletter coming soon as well! If you haven’t already expressed interest and would like to, you can do so by emailing jonaifarms@gmail.com.

It’s a pleasure raising your pork, ethical omnivores! :-)

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P.S. A big thank you to so many for the support and advice through our first butchering, but especially to the unwavering enthusiasm and recipes from @nopigtoobig, aka James Whetlor!

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